Position Parts Receipts - Exercises

Basic Data Setup

Required Data

Create and Release Order Structure

Purpose: The purpose of this exercise is to create and release an CAMRO interim order structure to be used in the main exercises below. You must create a VIM serial structure for the specific aircraft engine to be overhauled.
 

Prerequisites: Define Work Scope, Releasing CAMRO Interim Order Structures, Performing Disassembly

Windows:
CAMRO Interim Order Structure
Define Work Scope

1. Make sure that you have created and released an order structure. Record the interim header ID and the work order number as shown in the table below.

2. If your order structure is not already released, then release it now. Go to the CAMRO Interim Order Structure window and query for your interim header ID.  Right-click anywhere in the header and release the entire order structure.  This runs a background job to create the MRO shop orders. You can see that the materials are reserved to the top disassembly shop order and its state is changed to Reserved.

3. Execute all the disassembly shop orders until the lowest level disassembly shop order. If you have defined maintenance levels at Define Work Scope  to overhaul the engine completely, you can get the disassembly shop order for the position part PP/XX_A1 for the exercise below as the lowest level disassembly shop order.

Main Exercise

Purpose: The purpose of this exercise is to receive position parts at the disassembly when you have an uncertainty of parts identification prior to inspection. In the practical situations, many parts that are inspected are so fouled or caked with grease, oil and other contaminants that they are not truly identifiable until they are cleaned and inspected. It is possible to postpone the identification of real part/ serial numbers on the disassembly only when the disassembly shop order is on the lowest level disassembly shop order.

Windows:
MRO Shop Order
CAMRO Interim Order Structure
Inventory Part in Stock
Complex Assembly Work Order
Expected Off Log

Position Parts Receipts

Verify that the Lowest-Level Product Present check box is marked for the disassembly shop order for the part PP/XX_A1.

1. Open the CAMRO Interim Order Structure window and query for the interim demand ID for this exercise. In the Tree Structure/Disassembly tab, select the top level node representing the disassembly order for the engine item. Now click the Supply Orders tab to view pegged supply shop orders for this item. You should see a shop order number listed there.

2. Select the shop order supply record, right-click and then click Shop Order to open the MRO Shop Order window.

3. Right-click anywhere in the header, point to Material Actions and then click Issue. In the Enter criteria for issue dialog box, select the Issue All Reserved Material check box and click OK to issue the engine from inventory to the disassembly order.

4. Click the Produced Part tab to view the list of position parts expected to be received for this disassembly order.

5. Right-click anywhere in the header and then click Report to open the MRO Report Shop Order Operation window. In this window, click the Operations tab, select all the records, right-click and then click Report Time to report standard operation hours for the disassembly order.

6. Return to the MRO Shop Order window. Right-click anywhere in the header, point to Material Actions and then click Manual Receive to open the Receive MRO Shop Order window.

7. In the Receive MRO Shop Order window, set the value in the Received Part Type field to Position Parts. Now select the position part PP/XX_A11 to receive from the list in the Received Part No field. Check whether the Remaining Quantity is 4 for this part.

8. There might be three position parts (shown in table below) to be received under the disassembly shop order of position part PP/XX_A1.

Site	Order Part Number	Received Part Number	Received Part Description	Remaining Quantity
Your Site	PP/XX_A1	PP/XX_A11	Fan Blade	4
Your Site	PP/XX_A1	PP/XX_A12	Shaft	1
Your Site	PP/XX_A1	PP/XX_A13	Hub	1

8. Create a new record in the table on the Inventory Receipt tab.  Enter 4 in the Quantity Received field, 100 in the Location No field . In the Condition Code field, use the List of values to select condition Normal.  Save the information.
9. Open the CAMRO Interim Order Structure window and query for your interim demand ID. Click on the Tree Structure/Disassembly tab. Now click the disposition order for part PP/XX_A11, Now click the Supply Orders tab and verify the Supply Order Status is now changed to Reserved.

10. Open the Inventory Part in Stock window and query for the received disassembly part and make sure that the part is in inventory. Also verify that the ownership of this item is set to Customer Owned for Customer XX_CUST.

11. Open the Complex Assembly Work Order window and query your work order. Click the Transaction History tab and verify that the material and labor reporting transactions reported on your shop order are listed here under the different cost categories.

12. Repeat the receipt process now for the other disassembly products (PP/XX_A12 and PP/XX_A13), shown in the table for step 8. 

13. On the MRO Shop Order window click the Produced Part tab and verify the Qty Complete for the disassembly part PP/XX_A11 is set to 4.

Identifying the Position Part

You have to identify the real/serial part to perform repair and finally assemble the engine. Identification is done at  disposition handling. You can use the same CAMRO Interim Order Structurewindow to proceed with the following exercise.

1. Open the CAMRO Interim Order Structure window and query for the interim header ID for this exercise. Locate the disposition order for the position part (PP/XX_A11) in the Tree Structure/Disassembly tab. Select the order node and then click the Supply Orders tab to view pegged supply shop orders for this item. You should see a shop order number listed there.
2. Select the shop order supply record, right-click and then click Shop Order to open the Disposition Shop Order - Complex Assembly Repair window.
3. Right-click anywhere in the header of the Disposition Shop Order - Complex Assembly Repair window, point to Material Actions and then click Issue. In the Enter criteria for issue dialog box, select the Issue All Reserved Material check box and click OK to issue the main disposition part, and any additional order material from inventory to the disposition order.
4. Right-click anywhere in the Disposition Shop Order - Complex Assembly Repair window and then click Report. In the MRO Report Shop Order Operation/Operations tab, select all the records, right-click and then click Report Time.
5. Create a new record in the disposition line table area. Enter a disposition quantity of 1. Use the List of Values to select disposition code 30. Enter the Disposition Part NO  (XX_A11) and its Revision using the list of values in each field. Enter your initials in the Inspector ID field. Use the List of Values to enter the receipt location and to enter the condition code Normal. Save the disposition line record.
6. Select the new disposition line record, right-click and then click Record Serials or Lot Batch.
7. In the Record Serials or Lot Batch dialog box, Enter a disposition quantity of 1, then enter the correct serial number for the item issued to this order (You can get the real serial number from the Task Summary/Expected Off Log tab which is pegged to the Work Order you have recorded above) or enter a any different serial number.

Note :  If you have identified the correct serial number, you can proceed with the dispositioning according to the Performing Disposition exercise.

8. Perform repair and assembly and complete the work scope according to the Performing Repairs, Performing Assembly, and perform Complete CAMRO Work Scope Execution to complete the work scope.

If you have given a different serial number, you can proceed with the dispositioning according to the Serial Number Deviation exercise complete the work scope.