Performing Disassembly Shop Order—Exercises
Basic Data Setup
IMPORTANT |
It is extremely important that you set up and work within your own
site to maintain your data integrity. If you work within any other
site, you will compromise your own exercise data as well as the data of
other students. Predictable exercise results require that your data be
isolated in your own site. |
Required Data
Create and Release Interim Order Structure
Purpose: The purpose of this exercise is to create and
release an CAMRO interim order structure to be used in the main exercises
below. You must create a VIM serial structure for the specific aircraft
engine to be disassembled. Release of the interim order structure causes a
series of orders to be created including the disassembly orders used in the
exercises below. Once created, this serial and order structure can be used
for a series of Work Scope Execution exercises.
Prerequisites: Creating
CAMRO Interim Order Structures, Handling
Serials on Shop Orders
Windows:
CAMRO Interim Order Structure
Note: This exercise continues processing the work scope
work order, order structure and shop orders created in the prerequisite
exercise.
- Verify that you have created and released an order structure. Record
the interim header ID and the work order number as shown in the table below.
- If your order structure is not already released, then release it
now. Go to the CAMRO Interim Order Structure window and query
for your interim header ID. Right-click anywhere in the header and release
the entire order structure. This runs a background job to release the MRO shop orders. If you are not familiar with how to do this, see the
exercises for Handling MRO Interim Order Structures.
- Throughout the disassembly exercise, you will need to refer to the serial
structure created in VIM for this specific engine. You can view this
serial structure in theSerial Structure Info/Multilevel
tab for your top
level part's serial. For reference purposes, you can print and record
the entire serial structure of the part using the tables created for this
purpose in the General exercise
for Overview of CAMRO Manufacturing Data. Alternatively, you can query your
top level serial part in theSerial Structure Information window then click on the
Multilevel
tab. Right-click anywhere in the table window, point to
Table,
and then click
Print Contents to create a report of the entire
serial structure.
Site |
Part Number |
Part Description |
Interim Header Id |
Work Order No |
Your Site |
06C/7200 |
Engine 11000 |
|
|
Main Exercise
Purpose: The purpose of this lesson is to receive
disassembled products on MRO shop orders using manual receipt.
Windows:
Disposition Shop Order - Complex Assembly Repair
CAMRO Interim Order Structure
Your customer has sent a turbine aircraft engine for overhaul and repair
according to your service agreement. The work scope for this specific
engine is decided and now released to the shop for disassembly. The
customer also delivered historical information on the specific serialized
assemblies and components you should find upon disassembly. This serial
structure is recorded and disassembly shop orders are created for this specific
engine. You must now process the disassembly orders to expose parts requiring
maintenance.
Note: The order structure for this engine includes several levels of
disassembly orders. Be aware that the items received on these lower level
disassembly orders are used in further Work Scope Execution exercises for
disposition, repair and assembly.
The following parts will need to be disassembled, based on the work scope you
created in the
Creating CAMRO Interim Order Structures exercise.
Site |
Parent Part |
Part Description |
Shop Order No |
Serial No |
Your Site |
06C/7200 |
Engine 11000 |
|
|
|
Part Number |
Part Description |
Real Part |
Serial No |
06C/7200 |
Engine |
11000 |
|
06C/7210 |
Module 1 |
11000-1 |
|
06C/7220 |
Module 2 |
11000-2 |
|
06C/7230 |
Module 3 |
11000-3 |
|
06C/7211 |
|
11000-1-1 |
|
06C/7221 |
|
11000-2-1 |
|
06C/7222 |
|
11000-2-2 |
|
06C/7231 |
|
11000-3-1 |
|
06C/7232 |
|
11000-3-2 |
|
For the top level disassembly shop order, you want to receive each of the
disassembled products. The serial numbers you receive match the serial
numbers expected by the VIM serial structure.
- Open the
CAMRO Interim Order Structure window and query for the
interim demand ID for this exercise. On the
Tree Structure
tab, click on the top level node in the
Disassembly tab
representing the disassembly order for the engine item. Now click on
the
Supply Orders tab in the right hand pane to view pegged
supply shop orders for this item. You should see a shop order number
listed there.
- Highlight the shop order supply record then right-click and click Shop
Order to navigate to the
MRO Shop Order window.
- In the
MRO Shop Order window, click on the
Material
tab and note the top level position part, 06C/7200, is already reserved to
this order. However, the inventory assignment is for the specific
serial engine part 11000 received from the customer in the prerequisite
exercise.
- Right-click anywhere in the header, point to Material Actions, and
then click Issue. In the issue dialog box, select the Issue
all reserved material check box and click OK to issue the engine
from inventory to the disassembly order.
- Click on the
Produced Part tab to view the list of position
parts expected to be received for this disassembly order.
- Right-click anywhere in the header and click Report to navigate
to the MRO Report Shop Order Operation window. In
this window, click on the
Operations tab and highlight all the
records there then right-click and select Report Time to
report standard operation hours for the disassembly order. Close this
window.
- Return to the
MRO Shop Order window and right-click anywhere
in the header, point to Material Actions, and then click Manual
Receive to navigate to the Receive MRO Shop Order
window.
- In the Received Part area of the Receive MRO Shop Order
window, verify that the first field has Disassembly Products
selected. Now select the specific disassembly product you wish to
receive from the List of Values. You will receive each of the
serialized items listed below on line items 1 through 4. The part on
line item 5 (the Engine 11000 Accy Part) will not be received at this time.
Line Item |
Disassembly Product |
Part Description |
Manufactured Part |
Qty to Receive |
1 |
11000-1 |
Module 1 |
06C/7210 |
1 |
2 |
11000-2 |
Module 2 |
06C/7220 |
1 |
3 |
11000-3 |
Module 3 |
06C/7230 |
1 |
4 |
11000-4 |
Module 4 |
06C/7240 |
1 |
5 |
11000-90 |
Engine 11000, Accy Part |
06C/720090 |
2 |
- Create a new record in the table on the
Serial Inventory
Receipt tab. Enter 1 in the Quantity Received field,
11000 in the Location No field and enter the Serial Number
expected for the part in this position (from the VIM Serial Structure
created earlier). In the Condition Code field, use the List of
Values to select condition Normal. Save the information.
Note Before you receive all of the parts for line items 1 through 4 items above, complete the steps 10
and 13 below to observe how the order structure is updated. As each
position in the structure is received and identified at disassembly with
specific real part numbers and serials, the order structure components for the
disassembly orders are updated from position parts to real parts.
Note Disassembly product 11000-4 above is a lot-tracked, but not
serial-tracked, item. When receiving this item, you must enter a lot
number of your preference. You receive this item on the
Inventory
Receipt tab.
- Navigate to the
CAMRO Interim Order Structure form and query for your interim demand ID. Click
on the top level order node in the tree structure on the
Disassembly tab
of the
Tree Structure Tab. Now click on the
Components
tab in the right hand pane to see the components for this order.
Verify the Component Part has been updated for those received items
to reflect the real part number, replacing the position part used in the
initial order structure.
- In the Disassembly tree structure click on a lower level component
disassembly order for a product that has already been received. Click
on the
Assignments tab in the right hand pane and verify that the real
component part serial has been reserved to the next level disassembly
order. If this disassembly order has already been released, verify the
Reserved to Supply check box is selected.
- Navigate to the
Serial Structure Information window and query for your top level serial part.
Now click on the
Consists Of tab to view the first level of
the serial structure. Verify the serials that have been received no
longer appear in the structure, as the engine no longer contains these
items.
- Navigate to the Inventory
Part in Stock window and query for a received disassembly product
and serial. Verify that the condition code for the item is set to
Normal, reflecting the condition identified at disassembly receipt.
Also verify that the ownership of this item is set to Customer Owned for Customer
11000, American Airlines. The ownership is controlled by the ownership
of the top level item received.
- Navigate to the Complex
Assembly Work Order
window and query your work order. Click on the Transaction History
tab and verify that the material and labor reporting transactions reported on
your shop order are listed here under the different cost categories.
- Repeat the receipt process now for the other disassembly products (line
items 2 through 4), shown in the table for step 8, leaving the receipt of
line item 5 for later.
- Close the
Receive MRO Shop Order window.
- On the MRO Shop Order window click on the
Produced
Part tab and verify the Qty Complete for the disassembly
products shown in step 8 is updated to reflect all items received.
Note The next exercise involves further receipts on the
disassembly order for part 06C/7200 that was used in the Manually Receiving
Disassembly Products for Expected Items exercise.
Receiving Position Parts
The Engine Accessory Parts, position 06C/720090, are not disassembled any
further, as they are lowest-level components in this work scope. These
parts have significant soot buildup and the part/serial tag is illegible.
The parts will be sent to disposition as position parts for cleaning, inspection
and identification, so they will be received as position parts on the
disassembly order.
- Return to the
MRO Shop Order window and query the
disassembly order for 06C/7200 used in the previous exercise. Right-click anywhere
in the header, point to Material Actions, and then click Manual
Receive to navigate to the Receive MRO Shop Order
window.
- In the Received Part area of the
Receive MRO Shop Order
window, select line item 5, the Engine 11000 Accy Part. from the List of
Values, and verify that the first field has Position Part selected.
You will only be dealing with line item 5, the Engine 11000 Accy Part.
Line Item |
Disassembly Product |
Part Description |
Manufactured Part |
Qty to Receive |
1 |
11000-1 |
Module 1 |
06C/7210 |
0 |
2 |
11000-2 |
Module 2 |
06C/7220 |
0 |
3 |
11000-3 |
Module 3 |
06C/7230 |
0 |
4 |
11000-4 |
Module 4 |
06C/7240 |
0 |
5 |
11000-90 |
Engine 11000, Accy Part |
06C/720090 |
2 |
-
Create a new record in the table on the
Inventory
Receipt tab. Enter 2 in the Quantity Received field,
and 11000 in the Location No field. Because you are receiving a
position part, the part is not serialized and does not use Condition Code
tracking. Save the information.
- Navigate to the
CAMRO Interim Order Structure form and query for your interim demand ID. Click
on the top level order node in the tree structure on the
Disassembly
tab
of the
Tree Structure Tab. Now click on the
Components
tab in the right hand pane to see the components for this order.
Verify the Component Part has not been updated for the 06C/7200090
part to reflect the real part number.
- Navigate to the
Serial Structure Information window and query for your top level serial part.
Now click on the
Consists Of tab to view the first level of
the serial structure. Verify the 06C/7200090 part (part 11000-90) has
not been disconnected from the serial structure.
- Navigate to the Inventory
Part in Stock window and query for part 06C/720090 Verify that the
part appears in on-hand inventory.
- Navigate to the Complex
Assembly Work Order
window and query for your work order. Click on the Transaction History
tab and verify the material and labor reporting transactions reported on
your shop order are listed here under the different cost categories.
- Close the
Receive MRO Shop Order window.
- On the
MRO Shop Order window click on the
Produced
Part tab and verify the Qty Complete for the 06C/720090
disassembly product is updated to reflect all items received.
- Right-click anywhere in the header of the
MRO Shop Order
window, and then click Close to close the shop order. Click OK
in the Close Shop Order dialog box.
Note The next exercise involves further disassembly
of the products on the order structure used to this point.
Upon disassembly of a lower level EMU within Module 1 of the aircraft engine,
you discover a component that does not match the serial structure registered for
this work order. The part number you receive is a valid alternate part for
this position in the structure, but is a mismatch with the serial structure for
this item.
Note This exercise requires you to fully disassemble the order for
the part 06C/7210, Module 1, received in the previous exercise. The order
used in this exercise is a disassembly order for a component of this
order, component 06C/7211, Module 1, EMU1.
- Process the completely disassembly order for part 06C/7210, Module 1 from
the previous exercise. Refer to the previous exercise, if necessary,
to complete the disassembly steps (i.e. Issue, Report,
and Manually Receive). Receive all the expected serial items
for your serial structure.
- Once you have received components for the above order, begin processing
the next level of disassembly order for part 06C/7211, Module 1, EMU1.
This is the disassembly order used in this exercise. In the
MRO
Shop Order window, perform the normal Issue and Report
actions for this order.
- Right-click anywhere in the header of the
MRO Shop Order window,
point to Material Actions, and then click Manual Receive to
navigate to the Receive MRO Shop Order window.
- In the Received Part area of the
Receive MRO Shop Order
window, verify that the first field has Disassembly Products
selected. Now select the alternate disassembly product you wish to
receive from the List of Values. Instead of the expected disassembly
product, select the alternate disassembly product as shown in the box below.
Shop Order Part No |
Expected Disassembly Product |
Alternate Disassembly Product Received |
06C/7211 |
11000-12-01 |
11000-12-01-1 |
- Create a new record in the table on the
Serial Inventory Receipt
tab. Enter 1 in the Quantity Received field, 11000 in the Location
No field and enter a Serial Number of your preference for the part
in this position. In the Condition Code field, use the List of
Values to select condition Normal. Save the information.
- Navigate to the
CAMRO Interim Order Structure form and query for your interim demand ID. Click on the
disassembly order node in the tree structure on the
Disassembly
tab
of the
Tree Structure for item 06C/7211. Now click on
the
Components tab in the right hand pane to see the
components for this order. Verify the Component Part has been
updated to reflect the alternate part number received, replacing the
position part used in the initial order structure.
- In the Disassembly tree structure click on the disposition order
node for item 06C/721105, corresponding to the position for the alternate
item received. Click on the
Assignments tab in the right hand pane and
verify that the alternate component part serial you received has been
reserved to the disposition order. If this disposition order has
already been released, verify the Reserved to Supply check box is
selected.
- Navigate to the
Serial Structure Information window and query your serial part for item
11000-1-1. Now click on the
Consists Of tab to view the
serial structure. Verify the serial component 11000-12-01 that was
expected to be received still appears in the structure, but that the Structure
Error check box for this part is selected.
- Navigate to the
Serial Structure Mismatch Log window and query for your work
order. Verify that a log record exists here indicating the expected and
received serials for this structure.
Note: The Serial Structure Mismatch Log record created here is
used in further exercises for assembly orders to illustrate the resolution of
structure mismatches. You may wish to make a note of this record for later
use.
Receiving Partial Parts
The disassembly of part 06C/7210 (real part 11000-1) does not fully
disassemble that part. You need to account for the remainder of the part
so that it can be tracked and accounted for.
- Open the
CAMRO Interim Order Structure window and query for the
interim demand ID for this exercise. On the
Tree Structure
tab, click on the node in the
Disassembly tab
representing the disassembly order for the Module 1 item (position part
06C/7210). Now click on
the
Supply Orders tab in the right hand pane to view pegged
supply shop orders for this item. You should see a shop order number
listed there.
- Highlight the shop order supply record then right-click and click Shop
Order to navigate to the
MRO Shop Order window.
- In the
MRO Shop Order window, click on the Material
tab and note that the position part 06C/7210 is already reserved to this order.
However, the inventory assignment is for the specific real part 11000-1 received from the
disassembly in the Manually Receiving Disassembly Products for Expected
Items exercise.
- Right-click anywhere in the header, point to Material Actions, and
then click Issue. In the issue dialog box, select the Issue
all reserved material check box and click OK to issue the engine
from inventory to the disassembly order.
- Click on the
Produced Part tab to view the list of position
parts expected to be received for this disassembly order. Verify that
part 06C/7210 is shown as one of the parts to be produced by this order.
- Right-click anywhere in the header and click Report to navigate
to the MRO Report Shop Order Operation window. In
this window, click on the
Operations tab and highlight all the
records there then right-click and select Report Time to
report standard operation hours for the disassembly order. Close this
window.
- Return to the
MRO Shop Order window and right-click anywhere
in the header, point to Material Actions, and then click Manual
Receive to navigate to the Receive MRO Shop Order
window.
- Verify that the Part Part Receipt Required flag on the form is
selected. This is selected because the maintenance level chosen for
06C/7210 did not expose all of its possible components.
- In the Received Part area of the Receive MRO Shop Order
window, verify that the first field has Disassembly Products
selected. Now select the specific disassembly product you wish to
receive from the List of Values. You will receive each of the
items listed below.
Line Item |
Disassembly Product |
Part Description |
Manufactured Part |
Qty to Receive |
1 |
11000-1-1 |
Module 1, EMU 1 |
06C/7211 |
1 |
2 |
11000-1-90 |
Module 1 Accy Part |
06C/721090 |
1 |
- For each of the produced parts, create a new record in the table on the
Serial Inventory
Receipt tab. Enter 1 in the Quantity Received field,
11000 in the Location No field and enter the serial number
expected for the part in this position (from the VIM Serial Structure
created earlier). In the Condition Code field, use the List of
Values to select condition Normal. Save the information.
- In the Receive MRO Shop Order window, right-click anywhere
in the header, and point to and click Receive Partial Part. In
the Receive Partial Part dialog box that appears, enter location 11000 and
NORMAL Condition Code, and click OK.
- Navigate to the
CAMRO Interim Order Structure form and query for your interim demand ID. In the
Assembly
tab
of the
Tree Structure, select the assembly order for
part 06C/7210 and click on the
Supply Orders tab. Select the shop
order shown there and right-click on the Shop
Order choice. This will call up the MRO Shop Order form and query the
assembly order for part 06C/7210. Verify in the
Material
tab of that form that there is an allocation for part 06C/7210, and that the
allocation is in a Reserved state. So in effect the order to assembly
06C/7219 will have an allocation for 06C/7210.
- Close the
Receive MRO Shop Order window.
- Right-click anywhere in the header of the
MRO Shop Order
window, and then click Close to close the shop order. Click OK
in the Close Shop Order dialog box.
You continue to process all the disassembly shop orders for your order
structure to expose parts for maintenance.
Note: The parts you disassemble here are used in subsequent exercises
for dispositioning. No further disassembly is required here for purposes
of this lesson, but are necessary to continue with the Work Scope Exercise
lessons..
- Continue processing all levels of disassembly shop orders, receiving all
expected items in the structure.