Performing Repairs and Running Preliminary Conformance Check — Key Exercises

Basic Data Setup

IMPORTANT
It is extremely important that you set up and work within your own site to maintain your data integrity. If you work within any other site, you will compromise your own exercise data as well as the data of other students. Predictable exercise results require that your data be isolated in your own site.

Required Data

Set Up Data for Repair

Purpose: The purpose of this exercise is to set up necessary data to perform repair in MRO.

Prerequisites: Define Work Scope, Releasing CAMRO Interim Order Structures, Performing Disassembly, Performing Disposition.
 

Windows:
CAMRO Interim Order Structure

  1. Verify that you have created and released an order structure. 
  2. Perform the prerequisites exercises and verify that the repair shop order for the part XX_C is already created in the CAMRO Interim Order Structure/Tree Structure/Assembly tab.
  3. The created repair order is at the lowest level of the graphical object structure. Verify that the repair shop order created for the part XX_C in the CAMRO Interim Order Structure/Tree Structure/Assembly/Supply Orders tab is already in Reserved state.
  4. Record the repair order number for part XX_C in the table below.
Site Order Part Number Part Description Repair Order No
Your Site XX_C Module C, Turbine

Main Exercise

Purpose: The purpose of this exercise is to execute a repair shop order created during the disposition process. Material that is found to be in need of repair and material that has modification work indicated for it will be dealt with through the repair process. The repair process has two possible paths - internal repair and external repair. This exercise focuses on the internal repair process.

Windows:
MRO Shop Order
Receive MRO Shop Order
CAMRO Interim Order Structure

Receive Repair Shop Order

  1. Open the CAMRO Interim Order Structure window and query for the interim demand ID for this exercise. In the Tree Structure/Assembly tab, select a repair node to work with.  Click the Supply Orders tab to view pegged supply shop orders for this item. You should see a shop order number listed there.
  2. Select the shop order supply record, right-click and then click Shop Order to open the MRO Shop Order window.
  3. In the MRO Shop Order window, click the Material tab and note that the part to be repaired, XX_C, is already reserved to this order. Other material may also be shown, depending on any material requirements that might have been identified in the repair codes that were used to create the repair order. If there is other material shown, right-click the header, point to Material Actions and then click Reserve to reserve material for these additional material requirements.
  4. Right-click anywhere in the header, point to Material Actions and then click Issue. In the Enter criteria for issue dialog box, select the Issue All Reserved Material check box and click OK to issue the engine from inventory to the repair order.
  5. Right-click anywhere in the Disposition Shop Order - Complex Assembly Repair window and then click Report. In the MRO Report Shop Order Operation/Operations tab, select all the records, right-click and then click Report Time.
  6. Return to the MRO Shop Order window. Right-click anywhere in the header, point to Material Actions and then click Manual Receive to open the Receive MRO Shop Order window.
  7. In the Receive MRO Shop Order window, verify that the value in the Received Part Type field is Products. Use the List of Values to select the specific product you wish to receive (XX_C). 
  8. Create a new record in the table on the Serial Inventory Receipt tab. Enter 1 in the Quantity Received field. Use the List of Values to enter the serial number expected for the part in this position (from the VIM Serial Structure created earlier). In the Condition Code field, use the List of Values to select condition Normal. Save.
  9. In the CAMRO Interim Order Structure window, query for your interim header ID. In the graphical object structure of the Tree Structure/Assembly tab, select the assembly shop order to which the part you are repairing is pegged. Click the Components tab to view the components for this order. Verify that the Component Part field shows the real part number of the part you received and that the part is now reserved for the assembly order.

You may repeat this process for any other repair orders that you may have created for this overhaul visit. You will not be able to re-assemble the overhaul part until all repair orders are received.

Run Preliminary Conformance Check

Purpose: The purpose of this exercise is to check whether the structure is complete according to the template structure and to check that all serials are defined as valid alternates in the template structure in VIM

Prerequisites: Define Work Scope, Releasing MRO Interim Order Structures, Performing Disassembly, Performing Disposition.
 

Windows:
MRO Shop Order
CAMRO Interim Order Structure
Task Summary

Note: You have to finish processing all the disassembly, disposition and repair shop orders before running the preliminary conformance check. Once you have completed the repair shop order, use the lowest level assembly shop order in the CAMRO Interim Order Structure window to run the check. It can be run several times as the assembly levels are built up.

  1. The assembly shop order for the part PP/XX_A1 is considered for this exercise. You can use the same CAMRO Interim Order Structure window used for above exercise. Select the Tree Structure/Assembly tab. There are several ways to run the preliminary conformance check.

  2. This check is based on the expected on log in the Task Summary/Expected On Log tab and if there is any mismatch in the structures, you can see the log details at MRO Manufacturing/Interim Order/Maintain Order Structure/Prelim. Conformance Log tab. The log will be empty if there is no error.

  3. You can proceed with the assembly once you receive a message saying that preliminary conformance check has been completed.