Defining Inventory Parts—Exercises
IMPORTANT |
It is extremely important that you set up and work within your own
site to maintain your data integrity. If you work within any other
site, you will compromise your own exercise data as well as the data of
other students. Predictable exercise results require that your data be
isolated in your own site. |
Basic Data Setup
Inventory Part Template
Purpose: The
purpose of this exercise is to show you how to create an
inventory part template for the delivery project.
Windows:
Project Delivery Basic Data
- Register an inventory part template for your delivery project.
- Save your changes.
General exercise for Registering
Inventory Part Template
Required Data
Copying Standard Parts to Own Site and Calculate Costs
Purpose: The purpose of this exercise is to familiarize
you with the data that must be in place before you can do the the exercises
below.
Note: Because you must work in your own site, you
need to
copy the standard planned project items to your site, their product structure
and routing and calculate costing for them.
- Copy the standard parts from the engineering transfer site to your own site.
- Enter the parts' planning data and estimated material value.
- Copy the parts' product structure
- Copy the work centers and and parts' routing revisions.
- Calculate the parts' costs.
General exercise for Overview of Design Project Delivery Product Data
Connecting Requirement Activities
Purpose: The purpose of this exercise is to familiarize
you with the data that must be in place before you can do the the exercises
below.
- Connect the requirement activities to the project-specific items in the
project product structure.
- Save your changes.
General exercise for Connecting
Requirement Activities
Main Exercises
Purpose: The purpose of this exercise is to define
inventory parts in the project product structure.
Windows:
Project Product
Project Product/Items
Inventory Part
Inventory Part/Costs
Inventory Part/Acquisition
Note:
If you have completed the Overview of Design Project Delivery Product Data
exercises, the standard planned project items have been copied to your
site.
- Open the
Project Product window, and query for your project
XXPD–01.
- On the
Items tab, review all project items, and note if the Inventory Part check box is checked for each one. In this
exercise, all items except for 20–10XX (Engine 1600) and 20–11XX (Engine
Block 1600) should be checked, as shown in the table below.
Part Number |
Part Description |
Inventory Part |
20–10XX |
Engine 1600 |
|
20–11XX |
Engine Block 1600 |
|
20–120 |
Cylinder Head 1600 |
Ö |
20–121 |
Cylinder Head Cover 1600 |
Ö |
20–122 |
Camshaft 1600 |
Ö |
20–123 |
Valve 1600 |
Ö |
20–130 |
Electric System 1600 |
Ö |
20–140 |
Cooling System 1600 |
Ö |
- Review the Std Planned Item check box for material acquisition. You
should have 20–11XX as a project-specific purchased item and 20–10XX as a
project specific manufactured item, both of which are connected to a project
activity. The rest in the structure are
standard planned items.
Part Number |
Part Description |
Std Planned Item |
Activity Sequence |
Sub Project / Activity |
20–10XX |
Engine 1600 |
|
System generated |
20 – Manufacturing/2010—Manufacture special engine |
20–11XX |
Engine Block 1600 |
|
System generated |
10 – Purchasing/1010—Purchase special engine
block |
20–120 |
Cylinder Head 1600 |
Ö |
|
|
20–121 |
Cylinder Head Cover 1600 |
Ö |
|
|
20–122 |
Camshaft 1600 |
Ö |
|
|
20–123 |
Valve 1600 |
Ö |
|
|
20–130 |
Electric System 1600 |
Ö |
|
|
20–140 |
Cooling System 1600 |
Ö |
|
|
- Now that all the standard parts exist as inventory part, you can select the Std Planned Item
check box for these parts without getting an error message, as shown in the
table above.
- Open the
Project Product window, and query your project
XXPD–01.
- On the Items tab, right-click the rows containing the two
project-specific parts, 20–10XX (Engine 1600) and 20–11XX (Engine Block
1600).
Then click Transfer Inventory Part.
- Open the
Inventory Part window. Verify that the project items have been created
as inventory parts by querying for these parts.
- Select manufactured part 20–10XX.
- Click the
Costs tab, verify that the project level override
material cost you have given this part in the Running Project Delivery Cost
Calculations exercises is reflected here as the part's estimated material
cost.
- Click the
Acquisition tab.
- In the Manufacturing
Leadtime field, enter 1.
- Save your changes.
- Select the other part, 20–11XX.
- Click the
Costs tab, verify that the project override
material cost you have given this part in the Running Project Delivery Cost
Calculations exercises is reflected here as the part's estimated material
cost.
- Click the
Acquisition tab.
- In the Purchase Leadtime field, enter 1.
- Save your changes.