IMPORTANT ! |
It is extremely important that you set up and work within your own site(s) to maintain your data integrity. If you work within any other sites, you will compromise your own exercise data as well as the data of other students. Predictable exercise results require that your data be isolated in your own site(s). |
Purpose: The purpose of this exercise is to set up the inventory parts required for running extended exercise for Material Requirements Planning.
Windows:
Copy Parts To Site
Background Jobs
Inventory Part
Note: If you already have these parts copied to your primary site, please set the planning attributes, Planning Method and Supply Type in the Planning Data tab and lead time in the Acquisition tab according to the table below.
Part No | Description | Part Type | Planner | U/M | Lead Time | Planning Method | Planning | Supply Type |
90-200 | Dual 200 watts bass system | Manufactured | * | pcs | 0 | A | Requisition | |
90-210 | 10" 4 ohm 200 watts woofer | Manufactured | * | pcs | 0 | B | Order Point Qty = 10 | Requisition |
90-220 | Low frequency crossover | Manufactured | * | pcs | 1 | D | Multiple Lot Size= 5 | Requisition |
90-230 | Fused Distribution Block | Manufactured | * | pcs | 1 | E |
Ordering Cost=100 Interest Cost=3% Estimated Material Cost=200 |
Requisition |
90-240 | Wiring Harness | Manufactured | * | pcs | 1 | F |
Ordering Cost=100 Interest Cost=0.5% Estimated Material Cost=200 |
Requisition |
90-250 | 2 channel 200 watts amplifier | Manufactured | * | pcs | 1 | G | Order Cover Time=5 | Requisition |
90-260 | Platinum Fuse Box | Manufactured | * | pcs | 1 | K | Requisition | |
90-270 | Mounting Kits | Manufactured | * | pcs | 1 | M | Requisition | |
90-280 | Cooling Fan | Manufactured | * | pcs | 1 | P | Requisition | |
90-211 | Woofer Component | Purchased | * | pcs | 0 | A | Requisition | |
90-221 | Crossover Component | Purchased | * | pcs | 0 | A | Min Lot Size=4 | Requisition |
90-231 | Distribution Block Component | Purchased | * | pcs | 0 | A | Max Lot Size=10 | Requisition |
90-241 | Wiring Harness Component | Purchased | * | pcs | 0 | A | Scrap Factor=10% | Requisition |
90-251 | Power Circuit | Manufactured | * | pcs | 0 | A | Manufactured / Acquired
Split = Yes
Manufacture %=50% Acquire %=50% |
Schedule |
90-252 | Power Supply | Purchased | * | pcs | 0 | A | Requisition | |
90-253 | Circuit Board | Purchased | * | pcs | 0 | A | Requisition | |
90-254 | Chips | Purchased | * | pcs | 0 | A | Requisition | |
90-261 | Fuse Box Component | Purchased | * | pcs | 0 | A | Requisition | |
90-271 | Screw | Purchased | * | pcs | 0 | A | Requisition | |
90-272 | Hatchback style housing | Manufactured | * | pcs | 0 | N | Requisition | |
90-273 | L shape aluminum plate | Purchased | * | pcs | 0 | C | Order Point Qty=8 | Requisition |
90-274 | Box Hatchback adapter | Manufactured | * | pcs | 0 | N | Requisition | |
90-281 | Cooling Fan Component | Purchased | * | pcs | 0 | A | Requisition | |
90-300 | 6.5" Component System | Manufactured | * | pcs | 0 | A | DOP | |
90-301 | 6.5" Woofer | Manufactured | * | pcs | 0 | A | DOP | |
90-302 | 1" Tweeter | Manufactured | * | pcs | 0 | A | Requisition | |
90-303 | 2-way Crossover | Manufactured | * | pcs | 0 | A | DOP | |
90-304 | Speaker Rubber | Purchased | * | pcs | 1 | A | Requisition | |
90-305 | Aluminum Injected Plastic | Purchased | * | pcs | 0 | A | Requisition | |
90-306 | Graphite Injected Plastic | Purchased | * | pcs | 0 | A | Requisition | |
90-307 | Multi Mount Tweeter Cover | Purchased | * | pcs | 0 | A | Requisition | |
90-308 | Capacitor | Purchased | * | pcs | 0 | A | Requisition | |
90-309 | Circuit Board | Purchased | * | pcs | 0 | A | Schedule |
Purpose: The purpose of this exercise is to copy a part to your secondary site for use in multi-site scenarios required for running extended exercise for MRP. Skip this section if you are only doing PMRP exercises.
Windows:
Inventory Part
Part No | Description | Part Type | Planner | U/M | Lead Time | Planning Method | Planning | Supply Type |
90-211 | Woofer Component | Manufactured | * | pcs | 0 | A | Requisition |
Purpose: The purpose of this exercise is to set up a planning network required for running extended exercise for MRP. Skip this section if you are only doing PMRP exercises.
Windows:
Planning Network
General exercise for Planning Network
Purpose: The purpose of this exercise is to set up the production line required for running extended exercise for MRP. Skip this section if you are only doing PMRP exercises.
Windows:
Production Line
General exercise for Production Line
Purpose: The purpose of this exercise is to set up the configurations required for running extended exercise for MRP. Skip this section if you are only doing PMRP.
Windows:
Configuration Characteristic
Configuration Family
Part
Characteristic ID | Description | CBS Scheduled | Data Type | Config Value Type | Mandatory |
WF-1 | Magnet | Not | Numeric | Discrete Option | Yes |
TW-1 | Shape | Not | Alpha | Discrete Option | Yes |
Characteristic ID | Option Value ID | Option Description |
WF-1 | 1 | Single Magnet |
WF-1 | 2 | Dual Magnet |
TW-1 | 01 | Dome |
TW-1 | 02 | Semi-Dome |
General exercise for Configuration Characteristic
Config Family ID | Description | Characteristic ID |
WF-C | Woofer Configuration | WF-1 |
TW-C | Tweeter Configuration | TW-1 |
General exercise for Configuration Family
Part No | Config Family ID | Copy All Characteristics in Family |
90-301 | WF-C | Yes |
90-302 | TW-C | Yes |
General exercise for Part Catalog
Purpose: The purpose of this exercise is to set up the product and configuration structures required for running extended exercise for MRP.
Windows:
Product Structure
Configuration Structure
Parent Part | Component Part | Qty per Assembly |
90-200 | 90-100 | 1 |
90-200 | 90-210 | 2 |
90-200 | 90-220 | 2 |
90-200 | 90-230 | 1 |
90-200 | 90-240 | 2 |
90-200 | 90-250 | 2 |
90-200 | 90-260 | 2 |
90-200 | 90-270 | 1 |
90-200 | 90-280 | 1 |
90-210 | 90-211 | 1 |
90-220 | 90-221 | 1 |
90-230 | 90-231 | 1 |
90-240 | 90-241 | 1 |
90-250 | 90-251 | 1 |
90-250 | 90-252 | 1 |
90-251 | 90-253 | 1 |
90-251 | 90-254 | 4 |
90-260 | 90-261 | 1 |
90-270 | 90-271 | 10 |
90-270 | 90-272 | 2 |
90-272 | 90-273 | 1 |
90-272 | 90-274 | 2 |
90-274 | 90-112 | 1 |
90-280 | 90-281 | 1 |
90-303 | 90-308 | 2 |
90-303 | 90-309 | 1 |
General exercise for Product Structures
Parent Part | Component Part | Qty per Assembly |
90-300 | 90-301 | 1 |
90-300 | 90-302 | 1 |
90-300 | 90-303 | 1 |
90-301 | 90-304 | 1 |
90-301 | 90-305 | 1 |
90-302 | 90-306 | 1 |
90-302 | 90-307 | 1 |
Purpose: The purpose of this exercise is to set up an internal supplier in Purchasing required for running extended exercise for MRP. Skip this section if you are only doing PMRP exercises.
Windows:
Supplier
General exercise for Suppliers
Purpose: The purpose of this exercise is to associate a multi-site purchased part with an internal supplier for use in exploring multi-site MRP planning functionality required for running extended exercise for MRP. Skip this section if you are only doing PMRP exercises.
Windows:
Supplier for Purchase Part
Purpose: The purpose of this exercise is to set up an internal customer in Customer Order required for running extended exercise for MRP. This Customer is required as part of the Distribution Order features. Skip this section if you are only doing PMRP exercises.
Windows:
Customer
General exercise for Customers
Purpose: The purpose of this exercise is to associate the multi-site part with a sales part for use in exploring multi-site MRP planning functionality required for running extended exercise for MRP. This sales part record is necessary to utilize the Distribution Order features. Skip this section if you are only doing PMRP exercises.
Windows:
Sales Part
General exercise for Sales Part
Purpose: The purpose of this exercise is to manually create supply and demand for parent part in the structure so you can study how that demand is driving component parts with different planning methods and configuration characteristics.
Windows:
Sales Part
Customer Order
Material Requisition
Receive Inventory Part
Inventory Part In Stock
Project
General exercise for Sales Part
Skip steps 2-5 if you are only doing PMRP exercises.
General exercise for Customer Order
General exercise for Material Requisition
Part No | Qty Due | Due Date |
90-230 | 100 | 1 month ahead of today's date |
90-230 | 100 | 2 months ahead of today's date |
90-230 | 100 | 3 months ahead of today's date |
90-240 | 100 | 1 month ahead of today's date |
90-240 | 100 | 2 months ahead of today's date |
90-240 | 100 | 3 months ahead of today's date |
90-250 | 50 | 3 days ahead of customer order date created in point no.2 above |
90-250 | 5 | 1 month ahead of customer order date created in point no.2 above |
Note: You may need to duplicate inventory location 1 from Site 1 to your primary site first if you do not have it defined.
General exercise for Receive Inventory
Skip steps 6-13 if you are only doing MRP exercises.
Purpose: The purpose of this exercise is to copy parts to your site for use in alternate component scenarios required for running extended exercise for MRP. It is recommended that you create a site separate from the one used for the previous exercises for multi-site MRP or MRP for Configured Parts. Skip this section if you are only doing PMRP exercises.
Windows:
Site
Inventory Locations
Inventory Part
Alternate Component
Product Structure
Receive Inventory Part