Performing Repair Orders—Exercises

Basic Data Setup

IMPORTANT
It is extremely important that you set up and work within your own site to maintain your data integrity. If you work within any other site, you will compromise your own exercise data as well as the data of other students. Predictable exercise results require that your data be isolated in your own site.

Required Data

Create and Release Order Structure

Purpose: The purpose of this exercise is to create and release an MRO interim order structure to be used in the main exercises below.  You must create a VIM serial structure for the specific aircraft engine to be disassembled. Release of the interim order structure causes a series of orders to be created including the disassembly orders used in the exercises below.  Once created, this serial and order structure can be used for a series of Work Scope Execution exercises.

Prerequisites: Creating CAMRO Interim Order Structures, Performing Disassembly Shop Order, Performing Disposition Shop Order

Windows:
CAMRO Interim Order Structure

Note: This exercise continues processing the work scope work order, order structure and shop orders created in the prerequisite exercise and the Perform Disassembly and Perform Disposition exercises.

 

  1. Verify that you have created and released an order structure.  Record the interim header ID, work order number and top level part's serial number as shown in the table below.
  2. Execute the MRO tests through the Performing Disposition Orders exercise.
  3. Note the order information for the two repair shop orders created in the Performing Disposition Orders exercise (note: you may have created additional repair orders beyond these; if so you are welcome to use those orders if you like):
Site Order Part Number Part Description Serial Number Repair Order No
Your Site 11000-1-1-04 Module 1, EMU1, Part 4  

Your Site 11000-3-2-03 Module 3, EMU2, Part 3  

Main Exercise

Purpose: The purpose of this lesson is to execute a Repair Shop Order created during the disposition process.  Material that is found to be in need of repair, and material that has modification work indicated for it, will be dealt with through the repair process.  The repair process has two possible paths; internal repair and external repair.  This exercise focuses on the internal repair process.

Windows:
MRO Shop Order
Receive MRO Shop Order
CAMRO Interim Order Structure

Receive Repair Shop Order

  1. Open the CAMRO Interim Order Structure window and query for the interim demand ID for this exercise.  On the Tree Structure tab, click on the Assembly tab and choose a repair node to work with.  For purposes of this exercise we assume the repair for part 11000-3-2-03.  Now click on the Supply Orders tab in the right hand pane to view pegged supply shop orders for this item.  You should see a shop order number listed there.
  2. Highlight the shop order supply record then right-click and click Shop Order to navigate to the MRO Shop Order window.
  3. In the MRO Shop Order window, click on the Material tab and note the part to be repaired, 11000-3-2-03, is already reserved to this order.  Other material may also be shown, depending on any material requirements that might have been identified in the repair codes that were used to create the repair order.  If there is other material shown, point to Material Actions and then click Reserve to reserve material for these additional material requirements.
  4. Right-click anywhere in the header, point to Material Actions, and then click Issue.  In the issue dialog box, select the Issue all reserved material check box and click OK to issue the engine from inventory to the repair order.
  5. Right-click anywhere in the header and click Report to navigate to the MRO Report Shop Order Operation window.  In this window, click on the Operations tab and highlight all the records there then right-click and select Report Time to report standard operation hours for the repair order.  Close this window.
  6. Return to the MRO Shop Order window and right-click anywhere in the header, point to Material Actions, and then click Manual Receive to navigate to the Receive MRO Shop Order window.
  7. In the Received Part area of the Receive MRO Shop Order window, verify that the first field has Products selected.  Now select the specific product you wish to receive from the List of Values (for the repair order we assume you are processing, this would be part 11000-3-2-03). 
  8. Create a new record in the table on the Serial Inventory Receipt tab.  Enter 1 in the Quantity Received field, 11000 in the Location No field and enter the serial number expected for the part in this position (from the VIM Serial Structure created earlier).  In the Condition Code field, use the List of Values to select condition Normal.  Save the information.
  9. Navigate to theCAMRO Interim Order Structure form and query for your interim demand ID.  Click on the assembly node in the tree structure on the Assembly tab of the Tree Structure Tab for the parent of the part you are repairing.  Now click on the Components tab in the right hand pane to see the components for this order.  Verify that the component part that syou repaired has been updated for those received items to reflect the real part number, replacing the position part used in the initial order structure, and that the part is now reserved to the assembly order.
  10. Navigate to the Complex Assembly Work Order window and query for your work order.  Click on the Transaction History tab and verify the material and labor reporting transactions reported on your shop order are listed here under the different cost categories.
  11. Close the Receive MRO Shop Order window.

You may repeat this process for any other repair orders that you may have created for this overhaul visit.  You will not be able to re-assemble the overhaul part until all repair orders are received.