Performing Repair Orders—Exercises
Basic Data Setup
IMPORTANT |
It is extremely important that you set up and work within your own
site to maintain your data integrity. If you work within any other
site, you will compromise your own exercise data as well as the data of
other students. Predictable exercise results require that your data be
isolated in your own site. |
Required Data
Create and Release Order Structure
Purpose: The purpose of this exercise is to create and
release an MRO interim order structure to be used in the main exercises
below. You must create a VIM serial structure for the specific aircraft
engine to be disassembled. Release of the interim order structure causes a
series of orders to be created including the disassembly orders used in the
exercises below. Once created, this serial and order structure can be used
for a series of Work Scope Execution exercises.
Prerequisites: Creating
CAMRO Interim Order Structures,
Performing Disassembly Shop Order,
Performing Disposition Shop Order
Windows:
CAMRO Interim Order Structure
Note: This exercise continues processing the work scope
work order, order structure and shop orders created in the prerequisite
exercise and the Perform Disassembly and Perform Disposition exercises.
- Verify that you have created and released an order structure. Record
the interim header ID, work order number and top level part's serial number
as shown in the table below.
- Execute the MRO tests through the Performing Disposition Orders exercise.
- Note the order information for the two repair shop orders created in the
Performing Disposition Orders exercise (note: you may have created
additional repair orders beyond these; if so you are welcome to use those
orders if you like):
Site |
Order Part Number |
Part Description |
Serial Number |
Repair Order No |
Your Site |
11000-1-1-04 |
Module 1, EMU1, Part 4 |
|
|
Your Site |
11000-3-2-03 |
Module 3, EMU2, Part 3 |
|
|
Main Exercise
Purpose: The purpose of this lesson is to execute a Repair
Shop Order created during the disposition process. Material that is found
to be in need of repair, and material that has modification work indicated for
it, will be dealt with through the repair process. The repair process has
two possible paths; internal repair and external repair. This exercise
focuses on the internal repair process.
Windows:
MRO Shop Order
Receive MRO Shop Order
CAMRO Interim Order Structure
Receive Repair Shop Order
- Open the
CAMRO Interim Order Structure window and query for the
interim demand ID for this exercise. On the
Tree Structure
tab, click on the
Assembly tab
and choose a repair node to work with. For purposes of this exercise
we assume the repair for part 11000-3-2-03. Now click on
the
Supply Orders tab in the right hand pane to view pegged
supply shop orders for this item. You should see a shop order number
listed there.
- Highlight the shop order supply record then right-click and click Shop
Order to navigate to the
MRO Shop Order window.
- In the
MRO Shop Order window, click on the
Material
tab and note the part to be repaired, 11000-3-2-03, is already reserved to
this order. Other material may also be shown, depending on any
material requirements that might have been identified in the repair codes
that were used to create the repair order. If there is other material
shown, point to Material Actions and then click Reserve to
reserve material for these additional material requirements.
- Right-click anywhere in the header, point to Material Actions, and
then click Issue. In the issue dialog box, select the Issue
all reserved material check box and click OK to issue the engine
from inventory to the repair order.
- Right-click anywhere in the header and click Report to navigate
to the MRO Report Shop Order Operation window. In
this window, click on the
Operations tab and highlight all the
records there then right-click and select Report Time to
report standard operation hours for the repair order. Close this
window.
- Return to the
MRO Shop Order window and right-click anywhere
in the header, point to Material Actions, and then click Manual
Receive to navigate to the Receive
MRO Shop Order
window.
- In the Received Part area of the Receive MRO Shop Order
window, verify that the first field has Products
selected. Now select the specific product you wish to
receive from the List of Values (for the repair order we assume you are
processing, this would be part 11000-3-2-03).
- Create a new record in the table on the
Serial Inventory
Receipt tab. Enter 1 in the Quantity Received field,
11000 in the Location No field and enter the serial number
expected for the part in this position (from the VIM Serial Structure
created earlier). In the Condition Code field, use the List of
Values to select condition Normal. Save the information.
- Navigate to theCAMRO Interim Order Structure form and query for your interim demand ID. Click
on the assembly node in the tree structure on the
Assembly
tab
of the
Tree Structure Tab for the parent of the part you are
repairing. Now click on the
Components
tab in the right hand pane to see the components for this order.
Verify that the component part that syou repaired has been updated for those received items
to reflect the real part number, replacing the position part used in the
initial order structure, and that the part is now reserved to the assembly
order.
- Navigate to the Complex
Assembly Work Order
window and query for your work order. Click on the
Transaction History
tab and verify the material and labor reporting transactions reported on
your shop order are listed here under the different cost categories.
- Close the
Receive MRO Shop Order window.
You may repeat this process for any other repair orders that you may have
created for this overhaul visit. You will not be able to re-assemble the
overhaul part until all repair orders are received.