Manual Pegging of Shop Order Materials - Exercises
IMPORTANT |
It is extremely important that you set up and work
within your own site to maintain your data integrity. If you work
within any other site, you will compromise your own exercise data as
well as the data of other students. Predictable exercise results require
that your data be isolated in your own site. |
Basic Data Setup
Discrete Manufacturing Overview Racing Engine
Purpose: The purpose of this exercise is to create the
required data that will be used for set up the
basic data required for manual pegging of shop order material exercises.
- Set up your site for discrete manufacturing of racing engines.
General exercise for Overview of Discrete Manufacturing
Data.
Product Structure
Purpose: The purpose of this exercise is to verify that
required product structure alternates are copied to your site.
Windows:
Structure Graphic
Product Structures
- Open the Product Structure window. Query for the part 21-250 in
your site.
- Make sure it has 3 components. 21-350, 21-351 and 21-352. Make the
structure buildable.
- Go for RMB Next Levels of 21-350 and 21-352 and verify those two parts are
purchased parts and have no components.
- Go for RMB Next Levels of 21-351 and verify it has five components.
21-451, 21-452, 21-453, 21-454 and 21-455.
- Open the Structure Graphic window. Query for the part 21-250 in
your site.
- Go to Graphical Structure tab and verify the structure for 21-250.
General exercise for Create Product Structure
Receive Inventory Part
Purpose: The purpose of this exercise is to set required
inventory quantities for shop order component parts.
Windows:
Receive Inventory Part
- Open Receive Inventory Part window. Query fort the parts 21-451, 21-452, 21-453, 21-454 and 21-455.in your site.
- Receive 40 pcs each into picking locations.
General exercise for Receive Inventory Part
Supplier for Purchase Part
Purpose: The purpose of this exercise is to set required
suppliers for parts that to be purchased.
Windows:
Supplier for Purchase Part
- Open
Supplier for
Purchase Part window. Query for the parts 21-350 and 21-352.
- Connect suppliers for those parts.
- Provide other necessary information and save.
General exercise for Supplier for Purchase Part
Required Data
Creating Shop Orders and Purchase Orders.
Purpose: The purpose of this exercise is to show you how
to set the
required data for manual pegging of shop order material that is used in the exercises below.
Windows:
Shop Order
Purchase Order
- Open
Shop Order window. Create five new shop orders for
21-351 with several need dates and different lot sizes.
- Open
Purchase Order window. Create five new purchase
orders for 21-350 and five new purchase
orders for 21-352 with several need dates and different
quantities.
General exercise for Create Shop order Manually
General exercise for Entering Purchase Order
Main Exercise
Purpose: The purpose of this exercise is to show you how
manual pegging of shop order material is perform and what are the effects of
pegging and order receiving
Windows:
Shop Order
Manual Pegging of Shop Order Material Line
Purchase Order
Receive Shop Order
Register Purchase Order Arrival
Purchase Order Receipt
Manual Pegging of Shop Order Material
- Open
Shop Order window. Create a new shop order for 21-250.
- Go to
Material tab. Verify there are three component lines.
- Select component line of 21-350. Right click and then click Manual
Pegging. This will open the
Manual Pegging of Shop Order Material Line
window.
- Go to
Purch Order tab. You will see the all open purchase
orders that supply 21-350 to your site.
- Go to Qty Pegged column. Assign values in order that the total requirement
of 21-350 is pegged. You may use several order lines.
- Save the changes.
- Repeat steps 3 to 6 for component line 21-352.
- Select component line of 21-351. Right click and then click Manual
Pegging. This will open the
Manual Pegging of Shop Order Material Line
window.
- Go to
Shop Order tab. You will see the all open shop orders
that supply 21-351 to your site.
- Go to Qty Pegged column. Assign values in order that the total requirement
of 21-351 is pegged. You may use several order lines.
- Save the changes.
- Record the shop order and purchase order numbers that you pegged in this
exercise in the following table.
Components |
Purchase Order Numbers |
Shop Order Numbers |
21-350 |
|
|
21-351 |
|
|
21-352 |
|
|
Note You have to consider the date in Date Required
field in the header area when pegging material.
Purch Order and
Shop Order tabs
show all available supply purchase orders and shop orders and it is your responsibility to select
only suitable purchase orders and shop orders considering their finish dates.
- Go to
Shop Order window. Query for the shop order for 21-250
that you created in this exercise.
- Go to
Material tab. verify that the column Qty Pegged shows
that all necessary material for the shop order have been pegged.
Receive Pegged Orders
- Open
Shop Order window. Query for the shop orders that you
recorded in the above table.
- Release and receive the shop orders into inventory.
- Open
Shop Order window again. Query for the shop order for
21-250 that you created in earlier exercise.
- Go to
Material tab. Verify that Qty Pegged column has zero
and total qty is assigned in 21-351 material line.
- Open
Purchase Order window. Query for the purchase orders
that you recorded in the above table. Release those purchase orders
- Open Register Purchase Order Arrival window. Query for the
shop orders that you recorded in the above table.
- Receive material into inventory. Open
Purchase Order Receipt
window and register inspection results if the suppliers for purchase parts
have been set for inspection.
- Open
Shop Order window again. Query for the shop order for
21-250 that you created in earlier exercise.
- Go to
Material tab. Verify that Qty Pegged column has zero
and total qty is assigned in 21-350 and 21-352 material lines.
- verify that the shop order status has been changed to Reserved.