Handling Tools On Shop Orders—Extended Exercises
| IMPORTANT |
| It is extremely important
that you set up and work within your own site to maintain your
data integrity. If you work within any other site, you will
compromise your own exercise data as well as the data of other
students. Predictable exercise results require that your data
be isolated in your own site. |
Basic Data Setup
Discrete Manufacturing Overview Racing Engine
Purpose: The purpose of this exercise is to create the
required data that will be used in the Discrete Manufacturing exercises. This
sets up data for your site that only needs to be done once for Discrete
Manufacturing course exercises.
- Set up your site for discrete manufacturing of racing engines.
General
exercise for Overview of Discrete Manufacturing Data
Main Exercise
Purpose: The purpose of this exercise is to view, create, remove
and modify tools on a shop order.
Windows:
Shop Order
Shop Order/Operation Tools
The oil pan for the racing engine is a manufactured part that is produced
from sheet steel with
a by-product of scrap steel. A die and jig are used. You want to do the following:
- Create a shop order for 20 oil pans and the standard by-product of scrap steel.
- View the tool guidelines.
- Add a note to the usage of the jig.
- Add the use of another tool.
You want to create a shop order for 20 oil pans and the standard by-product of scrap
steel, view the tool guidelines, add a note on the usage of the jig, and add the
use of another tool.
- Open the
Shop Order window and create a new shop order on
your site for the 21-313 (Oil Pan) part with a lot size of 20. Save the
information.
- Click the
Operation Tools tab and verify
that records exist for the 7-001 (Oil Pan Die) and 8-001 (Oil Pan Jig) tools,
which are used on operation 10.
- Select the row for the 7-001 (Oil Pan Die) tool, right-click on the row, and
then click Tool Guideline.
- When the Manufacturing Tool
window displays, verify that the guidelines for the tool are shown in the
Tool
Guideline tab. Close the
Manufacturing Tool window.
- In the table on the
Operation Tools tab, enter a note about
the usage of the jig in the Note Text field in the row for the 8-001 (Oil Pan Jig)
tool.
- Create a new row in the table and verify that the value in the Tool
Quantity field defaults to 1. Enter 10 in the Operation No
field or select the appropriate value from the List of Values. Enter 9-001
(for the Torque Wrench) in the
Tool ID field or select the appropriate value from the List of
Values. Finally, enter a note about the usage of the torque wrench in the Note
Text field. Save the information.
Note: The Discrete Manufacturing course will not use this
shop order after this exercise, so you may further process the shop order if
desired.