IMPORTANT |
It is extremely important that you set up and work within your own site to maintain your data integrity. If you work within any other site, you will compromise your own exercise data as well as the data of other students. Predictable exercise results require that your data be isolated in your own site. |
Purpose: The purpose of this exercise is to show how to set up classification criteria required for creating FMEAs.
Menu Path: Failure Modes and Effects Analysis/FMEA Basic Data/Basic Data for FMEA
Note: Values on the Severity Criteria, Occurrence Criteria, and Detection Criteria tabs are entered automatically, in accordance with QS–9000, when IFS Applications is installed.
General Exercise for Entering Classification Criteria
Purpose: The purpose of this exercise is to show how to set up a checklist template required for creating FMEAs. Note: There is one template for process FMEAs and one for design FMEAs, as indicated by the FMEA Type field on the Checklist Templates tab. For the exercises in this lesson, you need to set up a design FMEA checklist template .
Menu Path: Failure Modes and Effects Analysis/FMEA Basic Data/Basic Data for FMEA
General Exercise for Entering Checklist Templates
Purpose: The purpose of this exercise is to view the parts that have been created for the Quality Management course and could be included in a design FMEA. If you are using the Racing TM database, all the data is already installed. Note: The exercises of this lesson only use part no. 29-320, Valve Cover.
Part Name | Part No. | Operation | Areas of Concern |
Valve Cover | 29-320 | Supplier Die-Casting Process | Oil leaks and reduced oil pressure due to faulty magnesium valve covers. Cracking has been a problem in the past. |
Camshaft | 29-321 | Heat Treat | Premature wear to the camshaft bearing journal surfaces. The bearing surfaces must be hard enough to resist wear. |
Rocker Arm | 29-523 | CNC Milling/Boring | The rocker arm must correctly actuate the valves and swivel freely when the valves open and close. If the clearance is too tight, the arm will not allow the valve to function properly, and it will generate excessive heat. |
Intake Valve and Exhaust Valve | 29-521 and 29-522 | Compression Testing for Valve Seat Leakage | Poor performance due to compression escaping past the valve seats |
Purpose: The purpose of this exercise is to show how to create a design FMEA header.
Menu Path: Manufacturing Standards/Structures/Product Structure
Purpose: The purpose of this exercise is to show how to enter a checklist for a design FMEA header.
Menu Path: Manufacturing Standards/Structures/Product Structure
Purpose: The purpose of this exercise is to show how to enter a function for a design FMEA.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Graphic
Note: You can also add a function in Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Functions. The same window can be reached from Manufacturing Standards/Structures/Product Structure/Design FMEAs by right-clicking and then clicking Design FMEA Function.
Purpose: The purpose of this exercise is to show how to enter failure modes for a design FMEA.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Graphic
Note: You can also add failure modes in Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Failures.
Purpose: The purpose of this exercise is to show how to enter causes of failures for a design FMEA.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Graphic
Note: You can also add failure causes in Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Failures.
Purpose: The purpose of this exercise is to show how to enter effects of failures for a design FMEA.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Graphic
Expand the graphic structure on the left and verify that the causes and effects have been added.
Note: You can also add failure effects in Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Failures.
Purpose: The purpose of this exercise is to show how to enter controls and recommendations for effects of failure.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Graphic
Purpose: The purpose of this exercise is to show how to view a graphic FMEA effects analysis for a part.
Menu Path: Manufacturing Standards/Design Failure Modes and Effects Analysis/Design FMEA Effects Analysis Graph