Kanban Execution—Key Exercises
IMPORTANT |
It is extremely important
that you set up and work within your own site to maintain your
data integrity. If you work within any other site, you will
compromise your own exercise data as well as the data of other
students. Predictable exercise results require that your data
be isolated in your own site. |
Required Data
Kanban Circuits
Purpose: The purpose of this exercise is to show you the
required data that is used in the exercises below.
- Open the Kanban Circuits window and query for RW100.
- Make sure the circuit is Active, there are deployed Kanban cards and the
signal type is Electronic.
- Make sure the related inventory part has a Schedule supply type and an
inventory value.
- Make sure this part has a manufacturing structure with RW200 as the
component.
- Open the Kanban Circuits window and query for RW200.
- Make sure the circuit is Active, there are deployed Kanban cards and the
signal type is Electronic.
- Make sure the related inventory part has an Order supply type.
General exercise for Kanban
Circuit
Main Exercise
Purpose: The purpose of this lesson is to demonstrate
electronic Kanban replenishment and receipt function.
Windows:
Kanban Circuit
Kanban Replenishment Request
Production Schedule by Line Part
Purchase Order
Kanban Report Production Receipt
Kanban Report Supplier Receipt
Purchase Order Receipt
Kanban Electronic Transaction History
Production Electronic Replenishment and Receipt
- Open the Kanban Circuits window and query for RW100.
- Go to the
Cards tab and make note of a card no that is In Circulation.
- Open the Kanban Replenishment Request window.
- Enter the card no and click OK. A dialog box listing the production
line created opens. Click OK.
- Open the
Production Schedule by Line Part window and query
for the production line part RW100.
- Note a production line was created for the quantity of the Kanban.
- Open the
Kanban Report Production Receipt window.
- Enter the card no and press OK.
- Open the
Production Schedule by Line Part window and query
for the production line part RW100.
- Note that in the production line, the quantity complete has increased and
the quantity remaining
has decreased by the quantity of the Kanban.
- Open the Kanban Electronic Trans History and query
for the card no.
- The replenishment and receipt are registered as transactions.
Supplier Electronic Replenishment and Receipt
- Open the Kanban Circuits window and query for RW200.
- Go to the
Cards tab and make note of a card no that is In Circulation.
- Open the Kanban Replenishment Request window.
- Enter the card no and click OK. A dialog box listing the
purchase order line created opens. Make a note of this order and click
OK.
- Open the
Purchase Order window and query for the purchase
order.
- Note that a purchase order line was created for the quantity of the Kanban.
- Right-click and then click Release.
- Open the
Kanban Report Supplier Receipt window.
- Enter the card no and click OK. A dialog box listing the purchase
order receipt created opens. Make a note of this receipt and
click OK.
- Open the
Purchase Order Receipt window and query for the
receipt. Note the receipt was for the quantity of the Kanban.
- Open the Kanban Electronic Trans History and query
for the card no.
- The replenishment and receipt are registered as transactions.