Scrap of Components
Explanation
Scrapping can occur at various stages of the manufacturing process. This
activity is used to scrap component material issued on a shop order which is not suitable for use. For example, if a component is cut incorrectly or broken, you
have the option to scrap the component on the shop order and request replacement
material. In such an instance, the scrapped material would not be un-issued
from the shop order, but the demand for the component material will be increased if
necessary.
By performing this activity:
- The cost of the scrapped component material stays associated with the
shop order.
- The demand for replacement component material for
the shop order is visible, since the quantity required for the component is
increased if the quantity scrapped exceeds the planned scrap quantity.
- The scrapped components will not be available
for use in as-built structures, as the specific issued material is identified
as scrapped and unavailable to as-built structures on the shop order.
Scrapping of components can also be performed with MRO shop
orders of the Disassembly, Repair, and Assembly types. However, due to the pegging
structure used to maintain order relationships, you can only scrap materials
that have the Inventory Order supply code, those that are added manually to the shop
order, and not pegged to another MRO order level.
Prerequisites
This activity requires that at least some components have been issued on the
shop order.
System Effects
As a result of this activity:
- The scrapped material will remain issued to the shop
order but will be identified as scrapped. A manufacturing material history record
will be created to record the scrap event. In addition, the quantity scrapped for
the material line will be incremented.
- The scrapped material is unavailable for use in as-built structures.
- The scrapped material is unavailable for unissue.
- The quantity scrapped on the component material
line will be increased. If the scrapped quantity of the component on the shop
order exceeds the planned scrap quantity, the fixed scrap quantity on the
component material line is increased to cover the additional scrapped
quantity. The result is an increase in the quantity required for the
component.
- If the scrapped component is lot tracked, but not
serial tracked, then a history record will be added to the
Lot Batch Master
window. If the part is serial tracked, a history record will be added to the
Part Serial Catalog. The current position will change from
Issued to Unallocated, the operational condition will change to
Non Operational.
Window
Shop Order
MRO
Shop Order
Disposition Shop
Order - Complex Assembly Repair
Report Shop Order
Operation
Report
Component Scrap
Shop Floor Workbench
Related Window Descriptions
Report Component Scrap
Shop Order
MRO
Shop Order/Material
MRO Shop Order
Disposition Shop Order - Complex
Assembly Repair/Material
Disposition Shop Order -
Complex Assembly Repair
Report Shop Order Operation
Shop Floor Workbench
Procedure
Scrap of component materials - (normal procedure)¨:
-
Open the
Shop Order window, and query for the appropriate shop order.
-
Right-click, point to Material Actions Report
in the menu and then click on Component Scrap.
-
Select the desired component part you want to scrap in
the
Report Component Scrap window.
-
Enter the quantity you want to scrap in the Part Qty To
Scrap field.
-
Save the changes.
Scrap of component materials when reporting operations:
- Open the
Shop Order window and query
for the appropriate shop order.
- Right-click and then click Report. The
Report Shop Order Operation window opens.
- Select the desired operation
from the Report Shop Order Operation window.
- Right-click and then click Report Component Scrap.
-
Select the desired component part you want to scrap in
the
Report Component Scrap window.
-
Enter the quantity you want to scrap, in the Part Qty To
Scrap field.
-
Save the changes.
Scrap of components using Shop Floor Workbench:
- Open the Shop Floor Workbench window and
click Refresh.
- The operations will be displayed
according to the filter that is being used.
- Select the operation line for which you wish to report scrap.
- Click Report Scrap. The
Report
Scrap dialog box will be opened.
- Click
the Component Scrap option and the
Report Component Scrap dialog box will open.
- Enter the quantity you want to scrap in the
Part Qty To Scrap field.
- Save the changes.